Solvent Recovery from Vent Gas

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How Genosorb® absorbents recover solvent vapour from process vents and dryers — not distillation of spent liquid solvent — with absorbent properties, grades and built-in dehydration.

05 · Why Genosorb

Vent-gas recovery, not solvent distillation

This page is about recovering solvent that has evaporated into air or nitrogen — from vents, dryers and hoods — and turning it back into liquid. A solvent distillation unit (“solvent recycler”) purifies used liquid solvent; the two do different jobs and can work together. See how Genosorb VOC recovery works.

Most of the physical absorbents are specific for a few VOC or for gases like CO₂, H₂S etc. Apart from single solvents recent work is reported on use of deep eutectic solvents (DES) and ionic liquids; they are still to reach commercial scale.

The desired properties would be high affinity for the VOC to be recovered, high boiling point so that separation can be done easily and the product will not be contaminated, low viscosity so that heat and mass transfer is not hindered, and low heat capacity to lower the energy needs. A low surface tension is desirable as it makes for easy spreading — a larger surface area is obtained in the mass transfer equipment. High selectivities can be an advantage as separation of VOC is possible.

VOCs to be recovered have wide-ranging chemical and physical properties such as boiling point and polarity — there may not be a single "one size fits all" solvent. Among glycol ethers, Clariant A.G. has developed a range of polyethylene glycol ethers under the brand Genosorb® — mixtures of varying chain lengths tuned for polar and non-polar VOC as well as gases like CO₂, H₂S and SO₂. Various inhibitors prevent oxidation and give a long life. All Genosorbs have good affinity for water, so the treated gas gets dehydrated.

Engineered for the job

Genosorb is a family of polyethylene glycol ether absorbents developed by Clariant A.G., engineered specifically against the properties that make a physical absorbent effective.

Boiling point

Absorbent stays liquid through stripping — no loss alongside the VOC

>250 °C

Vapour pressure

Minimal absorbent carryover into the treated gas stream

<0.002 mbar

Density at 20 °C

Stable across operating temperature range

0.93–1.03 g/cm³

Viscosity at 20 °C

Moderate — keeps heat and mass transfer efficient

4–7 mm²/s

Specific heat

Well-understood thermal behaviour for heat-integration design

2.13–2.26 J/g·K

Thermal conductivity

Supports efficient inter-stream heat exchange

0.149–0.169 W/m·K

Annual make-up loss

Inhibitors prevent oxidation; long service life

~2% of inventory

Genosorb Grades

GradeTargetExamples
Genosorb 300Polar solventsAlcohols, ketones, esters, ethers
Genosorb 1843Non-polar solventsAliphatics, aromatics, chlorinated
Genosorb 1753H₂S / CO₂Biogas upgrading, sour gas
Genosorb 1900SO₂Sulphur dioxide capture

Simultaneous dehydration

Genosorb's strong affinity for water means the treated gas stream comes out dehydrated as a side benefit of VOC removal — no extra process step required.